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Interferometric Thickness Sensor

I-series spectroscopic interferometric thickness sensor

ModelI系列白光干涉测厚仪

The I-series white light interferometric thickness gauge adopts the principle of spectroscopic interferometry. By analyzing the interference signals formed by the reflected light from the upper and lower surfaces of the thin film, it achieves high-precision non-contact measurement of the thickness of transparent and semi-transparent thin films and coatings. The product features nanometer-level repeatability, a maximum sampling speed of 10 kHz, and a wide working distance range. It is suitable for thickness measurement of PCB protective coatings, PET multilayer films, UTG ultrathin flexible glass, wafer bonding layers, TSV through-silicon vias, and during grinding and polishing processes.

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Key Features

  • Utilizing the principle of spectroscopic interference, this method is suitable for measuring the thickness of thin films and coatings. It employs non-contact measurement, avoiding damage to the surface of the material being measured. Repeatability up to 1 nm, suitable for nanometer-level thickness detection, linear accuracy up to ±20 nm, and high measurement stability, allows for sampling speeds up to 10 kHz, making it suitable for online inspection scenarios. It supports thickness measurement of transparent and semi-transparent materials and multilayer films. A wide working distance range facilitates integration with automated equipment. Strong anti-interference capabilities make it suitable for continuous inspection in industrial settings.

Applications

  • PCB protective coating thickness measurement
  • PET multilayer film thickness measurement
  • UTG ultrathin flexible glass thickness measurement
  • Transparent film and coating thickness inspection
  • Advanced packaging process wafer bonding layer thickness measurement
  • TSV through-silicon via depth inspection
  • Wafer grinding and polishing process thickness monitoring
  • Semiconductor packaging material thickness inspection
  • Online thickness measurement on automated production lines

Specifications

Full specification text

I系列白光干涉测厚仪参数表

型号IVS-100IVS-100WIVS-50IVS-50W
控制器型号IVCS-100IVCS-100WIVCS-50IVCS-50W
适配探头型号IRVP-TVFIVP-T10-UV-VISIRVP-TVFIVP-T10-UV-VIS
建议工作距离55 mm ±2 mm非聚焦探头,安装距离 5 至 10 mm55 mm ±2 mm非聚焦探头,安装距离 5 至 10 mm
测量角度±5°±10°±5°±10°
光斑类型聚焦光斑,Φ100 μm弥散光斑,在10 mm安装距离时光斑直径约为4 mm聚焦光斑,Φ100 μm弥散光斑,在10 mm安装距离时光斑直径约为4 mm
探头外径×长度Φ20×73 mmΦ6.35×3200 mmΦ20×73 mmΦ6.35×3200 mm
探头重量108 g190 g108 g190 g
探头防护等级IP40IP40IP40IP40
可连接传感头数1111
测厚范围约2 μm~100 μm,折射率1.5时约2 μm~100 μm,折射率1.5时约1 μm~50 μm,折射率1.5时约1 μm~50 μm,折射率1.5时
重复精度1 nm1 nm1 nm1 nm
线性误差<±20 nm<±20 nm<±20 nm<±20 nm
采样频率Max.10 kHzMax.10 kHzMax.10 kHzMax.10 kHz
编码器输入AB / ABZ编码器输入,可配置用于触发AB / ABZ编码器输入,可配置用于触发AB / ABZ编码器输入,可配置用于触发AB / ABZ编码器输入,可配置用于触发
触发信号输入脉冲 / 电平触发脉冲 / 电平触发脉冲 / 电平触发脉冲 / 电平触发
数字信号输出警报输出、比较器输出警报输出、比较器输出警报输出、比较器输出警报输出、比较器输出
模拟信号输出线性0~5V / 0~10V / ±5V / ±10V模拟电压输出,4~20 mA模拟电流输出线性0~5V / 0~10V / ±5V / ±10V模拟电压输出,4~20 mA模拟电流输出线性0~5V / 0~10V / ±5V / ±10V模拟电压输出,4~20 mA模拟电流输出线性0~5V / 0~10V / ±5V / ±10V模拟电压输出,4~20 mA模拟电流输出
Ethernet接口100BASE-TX100BASE-TX100BASE-TX100BASE-TX
USB接口符合USB2.0 Full-speed标准符合USB2.0 Full-speed标准符合USB2.0 Full-speed标准符合USB2.0 Full-speed标准
RS485接口Modbus协议,19200~115200波特率Modbus协议,19200~115200波特率Modbus协议,19200~115200波特率Modbus协议,19200~115200波特率
上位机软件TSConfocalStudio测控软件TSConfocalStudio测控软件TSConfocalStudio测控软件TSConfocalStudio测控软件
二次开发包C++及C#软件开发包C++及C#软件开发包C++及C#软件开发包C++及C#软件开发包
电源电压24 VDC±10%24 VDC±10%24 VDC±10%24 VDC±10%
电流消耗约0.4 A约0.4 A约0.4 A约0.4 A
工作温度0 至 +50℃0 至 +50℃0 至 +50℃0 至 +50℃
相对湿度20 至 85%RH,无冷凝20 至 85%RH,无冷凝20 至 85%RH,无冷凝20 至 85%RH,无冷凝
控制器重量约2000 g约2000 g约2000 g约2000 g

Model Selection

Full model selection text

I系列白光干涉测厚仪选型表

选型方向推荐型号适配探头测厚范围适合场景
高精度薄膜测厚IVS-100IRVP-TVF约2 μm~100 μm透明薄膜、涂层、PET膜、PCB保护涂层测厚
宽光斑柔性材料测厚IVS-100WIVP-T10-UV-VIS约2 μm~100 μmUTG玻璃、柔性膜材、表面不均匀材料测厚
薄膜小量程测厚IVS-50IRVP-TVF约1 μm~50 μm较薄膜层、涂层、胶层及精密材料厚度检测
小量程宽光斑测厚IVS-50WIVP-T10-UV-VIS约1 μm~50 μm超薄柔性玻璃、薄膜材料、透明涂层在线检测

选型建议

IVS-100和IVS-50采用IRVP-TVF聚焦光斑探头,光斑直径约Φ100 μm,适合局部区域、高精度薄膜和涂层厚度检测。IVS-100W和IVS-50W采用IVP-T10-UV-VIS非聚焦弥散光斑探头,在10 mm安装距离时光斑直径约4 mm,更适合柔性玻璃、膜材、涂层不均匀或需要平均厚度测量的场景。若测厚范围在2~100 μm,优先选择IVS-100或IVS-100W;若测厚范围在1~50 μm,优先选择IVS-50或IVS-50W。

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